JCB

JCB Service Exchange is the essence of sustainability, value and quality. The ethos is simple – we take product which has reached the end of its working life and painstakingly remanufacture to an ‘as new’ condition.

Customers receive 'as-new' components at a fraction of the cost, dramatically reducing the cost of ownership
Every JCB Service Exchange product carries an 'as-new' warranty for total peace of mind
Every JCB Service Exchange product is subject to the same testing process as a new component

Engines

JCB offer a range of Perkins, Cummins, Isuzu and JCB Dieselmax engines through the Service Exchange programme.

“As good as new” - remanufactured to exacting OEM specifications using only genuine OEM parts
Superb availability - minimising downtime and loss of income
Excellent value for money – savings of up to 50% compared to new
Peace of mind - backed by ‘as new’ warranty

Contact your local JCB dealer

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JCB Service Exchange Transmissions

Showing considerable savings against new, combined with excellent availability, JCB Service Exchange transmissions represent the best choice to get you back to work with minimum delay, in the unlikely event of a component failure. The range covers both JCB transmissions and ZF gearboxes.

JCB Transmissions

JCB offers a comprehensive, high quality remanufactured transmission range, offering products from 4-speed synchromesh to 6-speed powershift gearboxes, all manufactured to the latest specifications, incorporating the most up-to-date design improvements.

Strip-down, rebuild and testing is undertaken by JCB trained engineers in fully equipped workshops.

Seals, gaskets and sealing parts, lock plates, input and output bearings, oil filters and any parts not to the latest test specifications are all replaced with genuine OEM parts. Finally, the unit is calibrated and tested to JCB's latest specifications.

ZF Transmissions

All transmission remanufactures begin with a core that is completely disassembled and critically inspected by ZF qualified engineers. Replacement parts are all genuine ZF components and any performance and durability upgrades are included. The rebuilt unit, which is calibrated and tested to guarantee its performance, offers a quicker return to work for your customers and carries a full 12 months warranty if fitted by a JCB dealer.

Contact your local JCB dealer

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Replacement DPF

Need a replacement DPF? We have it covered...

Following the introduction of Tier 4i /Stage 111B legislation to reduce engine emissions, certain engines fitted to JCB machines are now supplied with after treatment Technology, including Diesel Particulate Filters (DPF).

DPF’s are used to trap particulate matter (soot and ash) in the exhaust system. The soot is usually removed automatically by a process called regeneration but the ash accumulates over time and needs to be removed periodically by cleaning the DPF.

This cleaning service is now available through our JCB Service Exchange Programme.

The process
All DPF’s available from JCB’s Service Exchange programme are cleaned using next generation cleaning
technology restoring filters to a condition that is as good as new. The process is highly efficient, using
automated equipment for rapid processing and excellent first pass cleaning results.
The cleaning method used is so effective it removes 95% of the contaminants which is typically 30%
more than conventional methods.

Inspection Technology
Light transmission is used to verify the condition of the filters after cleaning. This method provides a
picture of the internal filter condition, identifying any damage or blockages. It provides evidence that the
filter has been cleaned properly and will continue to perform effectively. The system generates a record of
filter condition every time it is cleaned; allowing individual filters to be monitored throughout their life.

For more information about this service or any other product within the JCB Service Exchange range please contact your local JCB Dealer.

Contact your local JCB dealer

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JS Hydraulic Pumps

These tandem pumps for JS heavy excavators are remanufactured to OEM standards. All components fitted are genuine OEM parts, guaranteeing delivery and performance to ‘as new’ standards.

During remanufacture, all parts are subjected to hand washing under running clean fluid, followed by a high pressure rotating wash to ensure the complete removal of all contaminants.

The pump is then rebuilt in accordance with OEM specifications, incorporating the latest modifications.

The benefits to you, the customer

Excellent availability of hydraulic pumps for the JS range, resulting in reduced machine downtime.
Rebuilt to latest OEM specifications - means you frequently get a better product than the original one traded in.
Substantial savings against new, helping to reduce the cost of ownership.
The warranty on Service Exchange hydraulic pumps is the same as on new units.

Contact your local JCB dealer

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Products

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Customer Support

JCB Service Exchange

JCB Service Exchange

Engines

Contact your local JCB dealer

JCB Service Exchange Transmissions

Contact your local JCB dealer

Replacement DPF

Contact your local JCB dealer

JS Hydraulic Pumps

Contact your local JCB dealer